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董事长致词:超声波清洗器,电火花检漏仪-济宁科强超声检测仪器   三亚国际鸿洲游艇会
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济宁超声波清洗器使用说明中英文版
日期:2015-6-29 18:27:00    阅读:

一、KQ-2800BQ型超声波清洗器概述
1、清洗原理
超声波清洗机是由超声波信号发生器(电源)发生的高频振荡信号通过换能器(振子)转化成高频机械振荡并流传到液体中,超声波在液体中疏密相间地向前辐射并发生数以万计的微吝啬lìn sè泡,这些气泡在流传进程中的负压区形成、生长,而在正压区快速闭合,在这种被称之为“空化效应”的进程中,气泡闭合可形成上千个大气压的瞬时高压,陆续不断的发生的高压就像无数小“爆炸”不断突击物体外貌,使物体外貌及缝隙中的污垢快速剥落,从而抵达清洗目的。
2、用途
  KQ系列超声波清洗机是采纳国际最先进、成熟的电路设计制作的;元器件采纳国内外最优质的器件,并通过严厉的质量检验;再通过先进的加工工艺制作而成的新一代功率超声清洗设施,工作可靠,效率高,输出功率稳定。普遍应用于制药企业玻璃瓶、胶塞、各种滤芯滤网的清洗;金属非金属结构件电镀前的处置;电子、光学、仪表等周密部件的清洗;饰品、贵金属、稀有金属的清洗;微粉分级处置及过滤筛的清洗;化纤喷丝头、喷丝板的清洗;汽修行业发动机、油泵油嘴、化油器的清洗;生物化验室中的提取、除气及医疗器械的清洗等诸多领域。
3、性能特性
(1) 清洗效率高,能批量处置被清洗物。
(2) 清洗效果好,不损坏被清洗件,被清洗件干净度整体一致。
(3) 操作工人不接触清洗液,安定可靠,省时省力。
(4) 特别适用于清洗几何形状纷乱的工件,无孔不入,无微不至。
二、KQ-2800BQ型超声波清洗器技术参数
1、超声波输出功率:2800 W 
2、超声频率:28KHz
3、加热功率:3000W
4、总工作电源:AC 220 V.50Hz(黑色线为接地线)

三、工作原理
1 、电源电路由开关等动力元件组成,将动力电分配到整流电路和操纵信号电路。
2、整流电路采纳进口优质整流桥,将交流电改变为直流电。
3、操纵信号电路由集成电路发生高频操纵信号。
4、高频振荡由进口大功率模块和功放电路组成,在振荡回路中发生高频振荡交变电流。
5、匹配局部由电感和输出变压器组成,用于抵消超声波换能器中的电抗重量,使其工作在最佳频率。
6、超声波换能器由进口特种粘合剂粘接在不锈钢壳体上,将超声频电能转换为超声频机械能。
四、使用情况
1、情况温度10℃—30℃,清洗液温度10℃—50℃
2、相对湿度 ≤80%
3、大气压力86~106Kpa
4、陆续工作时间≤8小时
五、KQ-2800BQ型超声波清洗器使用方法及注意事项   
本机必须严厉按以下说明操作:
1、供电电源线应接AC.220V电源,其中红线为火线,绿线为零线,黑线为接地,与地线相连。电源电压应坚持在220v±10%的范围内,电压过低将导致继电器不克可靠吸合,电压过高将导致超声波发生器损坏,(注意:供电电源必须有漏电保护开关!)。
2、超声波清洗槽最佳清洗温度在40℃左右,严禁清洗槽内无水开机,否则会因空载而损坏机器,切忌!
3、超声波发生器里面的风机是供整机散热的,应保证其正常运转和散热通道的畅通。
4、超声波清洗机应置于干燥、无腐蚀性的情况中,温度应低于30摄氏度。
5、本机作用说明:
A、超声波功能使用:将超声开关(ULTRASONIC)推至ON身分,稍等片刻,超声波工作,进行工件清洗(超声波工作时间受定时器操纵)。
B、定时器使用:
定时范围:0S——99.99H
拔码开关中间的显示数字为设定的时间。其中,中间的加减调整为:H、M、S
H代替小时;M代替分钟; S代替秒;其它拔码调整为0——9
例如:12 S 22  为12.22秒    30M55  为30.55分 
99H99  为99.99小时
C、加热及温控使用说明
将加热开关(HEATING)推至ON身分,几秒钟后,温控仪将显示测量温度与操纵温度。上面显示的是测量温度,下面显示的是操纵温度,当测量温度低于操纵温度时,温控仪上OUT灯亮,处于加热状态;当测量温度高于操纵温度时,温控仪上OUT灯灭,停止加热。
操纵温度设置方法:
按SET键—进入SP菜单---按向上或向下箭头调整温度,调完后按SET键退出即可。
6、严禁带电拆机或检修!

一、Summery
1.Cleaning Principle:
the principe of ultrasonic cleaner is high-frequency oscillator- signal thoughouts energy convertor(Vibrator) to convert                                                                                                                                                      high-frequency machine-oscillator to disfuse into fluid, the high-frequency oscillator signal is produced by the generator of ultrasonic, the ultrasonic can produce a millions of small air bubble, the air bubble is formed and growed in negtive zone, and close increasingly in active zone, it just is so-called “cavitational efficiency”, the closing of all air bubbles can forms a southands of instantaneous high pressure of atmospheric pressure, continuously growing high pressure seems a thousands of small”explosion” to beat superfacial of matter, to clean all contaminents.
2. usage:
KQ series ultrasonic cleaner is made of international advanced, skilled design of the circuit; the compernant is made of high quality part from abroad and home, those parts passed quality test; the last, it is finished by advanced manufacturing skills. KQ-series has a liable work,high efficiency,and stable input’s power. It is used in Glass Flask, Rubble stopple, the cleaning of filter net and paper; the dealing of metal and non-metal, electronic, optimistic, instrument’s cleaning, ornament, rare metal,or expensive metal’s cleaning as well as disk’s cleaning,etc.

二, Technical Paramters:
1.Ultrasonic Power:2800W
2.Frequency:28KHZ
3.Heating Power:3000W
4.Voltage:220V,50Hz(The black line of three electrical lines is to connect with earth)

三,work principle:
1. the circuit is composed of swicth as well as other electronic parts, to apart dynamic electricity to rectification circuit and control-signel circuit.
2. the rectification circuit is made of imported high quality rectification brige, to convert alternating currency to DC
3. the control-singel circuit can produce high-frequency control singel by intergrated circuit
4. the high-frequency oscillator is composed of big power mode and circuit, it can produce alternating currency of high frequency oscillator(ostillation).
5. the other is composed of inductance and output conducer to counteract reactance heft of ultrasonic energy convertor.
6. operation instruction:
A. ultrasonic function usage: push the switch to ON position, then the ultrasonic is working to finsih part cleaning(timer controls ultrasonic working time).
B. timer usage:
Timing range:0S-99.99H
The middle of the switch for seting time function, the adjustment of middle for H. M. S. H for Hour, M for Min, S for Second; as for other adjustment for 0—9, for instance: 12 S 22 for 12.22 Seconds, 30M55 for 30.55 mins, 99H99 for 99.99hours.
C. usage of heating and temperature-control
Put heating switch to ON , after servral seconds, the temperature-controller will display measured temperature and controlled temperature, the top is display measured temperature and the down is controlled temperature, it is heating when the measured temperature less than controlled temperature semulantiously “OUT” led lights on temperature-controller; it is stoped when measured temprature more than controlled temperature semulantiously “OUT”led not lighting.
To press”SET” Key—SP menu- pressing “up” or “down” to adjust temperature,  re-press”SET” Key to exit after adjusted temperature.
7. the ultrasonic energy convertor is attached in stainless crust by imported special viscocity.
四.Work environment:
1.environment temperature: 10℃—30℃, cleaning fluid temp: 10℃—50℃
2.relevant huminity≤80%
3.astomspheric pressure: 86~106Kpa
4. the range of working time≤8Hr
五.Method and attention
this machine must be operated according to following content:
1. Voltage for 220V, Power Voltage will be in between 220V+10% and 220V-10%, low voltage will cause relay couldn’t liable connection, high voltage will cause the demage of ultrasonic generator.
2. ultrasonic cleaning tank’s temperature for 40degree, prohibiting no-water operation in cleaning tank, or else it will demage mchine, attention!
3. the fun of ultrasonic generator is to provide heat elimination , so we should keep nomal operation and good intake of heat elimination
4. to put ultrasonic cleaner in dry place, non-corrosion’s environment, the temp is not exceeds 30 degree.
5. to draw out power when we dismantal machine.


 
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